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How to Estimate the Diameter of Yarn and Thread

The relationship between yarn diameter and yarn size can be critical in determining the yarn or thread size needed to meet your requirements.  A yarn or thread’s diameter and width can will affect the coverage of a yarn in a hose, how large of a yarn will fit into a wire or cable, and is important in determining the needle size required in industrial sewing applications.  

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Which Water Blocking Application Method is Best for Wire and Cable?

Advantages and Disadvantages of various Water Blocking Treatments and which is best for you. 

The critical reason for a wire and cable manufacturer to use a water blocking treatment in their product is to prevent access and dissipation of water and moisture throughout the cable.  When deciding on which treatment to use (i.e. gel, yarn, or powder based) in your cable, it’s important to consider the advantages and disadvantages of each application method. 

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How much does Kevlar® (Aramid) cost?

Aramid fiber is best known by the trademark name DuPont™ Kevlar® and offers many unique and beneficial properties.  With aramid raw material costs between five and thirty times the cost of nylon or polyester, many manufacturers look for ways to save when aramids are required for their application. What seems on the surface like an easy question is a lot more complicated than you might think.  So, what are some of the factors that contribute to the total cost of industrial aramid yarn or thread?

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Standard Tenacity Yarn vs. High Modulus Aramid Yarn – Which Do You Need?

Tenacity and modulus are important characteristics to understand as they relate to industrial thread and yarn – particularly for applications in the wire and cable industry. They differ from one another in that tenacity is the ratio of tensile strength to yarn size. Tenacity is calculated using the ultimate breaking force of the yarn (when a thread or yarn is stretched to its breaking point) and the linear density and can be used to compare dissimilar material or different sizes of material. 

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Thread and Yarn Tension Control - 4 Benefits of Using a Creel

A creel is simply a frame on which the feeding thread or yarn bobbin is fitted. Often, the creel is fitted with a yarn tensioning device which controls tension variation. Proper placement and stabilization of thread and yarn at the beginning of the product manufacturing process is critical. “Think of a creel as the foundation of a building,” states Neal Fournier, Facilities & Maintenance Manager with Service Thread. “It’s likely that process improvement starts after the yarn enters the production process; however, you will be surprised by the gains that can be made by taking a look at using a creel or refining your creel design.” 

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3 Common Industrial Yarn Joining Methods Explained

The practice of joining industrial yarn ends (resulting from breaks, defects, or end of the supply), is a critical component to the product manufacturing process, particularly in industries such as wire and cable (integration of ripcords), hose reinforcement, belting and more. When using industrial yarn in the production process, it is essential that the joining method endures the process without interruption and does not have a negative effect on the quality of the end product.   

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Importance of Having Accurate Industrial Yarn Specifications

Example Yarn Specification SheetIndustrial yarn is designed and engineered to be incorporated into products where oftentimes, a functional requirement supersedes aesthetic considerations. Used by non-apparel industry product manufacturers, industrial yarns are typically a component part of a product to enhance the strength, durability, performance and other high-value properties of the product.

Read more

How to Estimate the Diameter of Yarn and Thread

The relationship between yarn diameter and yarn size can be critical in determining the yarn or thread size needed to meet your requirements.  A yarn or thread’s diameter and width can will affect the coverage of a yarn in a hose, how large of a yarn will fit into a wire or cable, and is important in determining the needle size required in industrial sewing applications.  

Read more

Older Posts

Advantages and Disadvantages of various Water Blocking Treatments and which is best for you. 

The critical reason for a wire and cable manufacturer to use a water blocking treatment in their product is to prevent access and dissipation of water and moisture throughout the cable.  When deciding on which treatment to use (i.e. gel, yarn, or powder based) in your cable, it’s important to consider the advantages and disadvantages of each application method. 

Read more

Aramid fiber is best known by the trademark name DuPont™ Kevlar® and offers many unique and beneficial properties.  With aramid raw material costs between five and thirty times the cost of nylon or polyester, many manufacturers look for ways to save when aramids are required for their application. What seems on the surface like an easy question is a lot more complicated than you might think.  So, what are some of the factors that contribute to the total cost of industrial aramid yarn or thread?

Read more

Tenacity and modulus are important characteristics to understand as they relate to industrial thread and yarn – particularly for applications in the wire and cable industry. They differ from one another in that tenacity is the ratio of tensile strength to yarn size. Tenacity is calculated using the ultimate breaking force of the yarn (when a thread or yarn is stretched to its breaking point) and the linear density and can be used to compare dissimilar material or different sizes of material. 

Read more

A creel is simply a frame on which the feeding thread or yarn bobbin is fitted. Often, the creel is fitted with a yarn tensioning device which controls tension variation. Proper placement and stabilization of thread and yarn at the beginning of the product manufacturing process is critical. “Think of a creel as the foundation of a building,” states Neal Fournier, Facilities & Maintenance Manager with Service Thread. “It’s likely that process improvement starts after the yarn enters the production process; however, you will be surprised by the gains that can be made by taking a look at using a creel or refining your creel design.” 

Read more

The practice of joining industrial yarn ends (resulting from breaks, defects, or end of the supply), is a critical component to the product manufacturing process, particularly in industries such as wire and cable (integration of ripcords), hose reinforcement, belting and more. When using industrial yarn in the production process, it is essential that the joining method endures the process without interruption and does not have a negative effect on the quality of the end product.   

Read more

Example Yarn Specification SheetIndustrial yarn is designed and engineered to be incorporated into products where oftentimes, a functional requirement supersedes aesthetic considerations. Used by non-apparel industry product manufacturers, industrial yarns are typically a component part of a product to enhance the strength, durability, performance and other high-value properties of the product.

Read more